Types of Bag Construction for Flexible Intermediate bulk containers
U-panel construction

U-panel bags are constructed with three body panels – one that runs the full length of the bag forming the bottom and two sides of the bag and two additional pieces of fabric sewn into the larger piece that form the other two sides. The U-panel bags will maintain a square shape when filled, especially a U-panel bag with baffles. U-panel bags are an industry standard and the most popular type of construction offering high safe working loads (SWLs) and solid durability.
Circular construction

Circular bags are made with a tubular piece of fabric that forms all sides of the bag allowing for stitching only for the top and bottom of the bag. Although the fabric is tubular, advanced sewing technology allows circular construction bags to maintain their square shape when filled. This is a common misconception with circular bags regarding their filled shape. They aren’t literally circular; they are simply constructed with a single piece of fabric that forms all four sides of the bag. While they still resemble square/rectangular FIBCs, they will hold that shape the least of the construction types when filled.
4-panel construction

4-panel bags are constructed with four individual pieces sewn together to form a square structure. When filled, a 4-panel bag will hold its square shape similar to other construction types. Typically, 4-panel bags will hold their shape better than the U-panel bags, and a U-panel bags will hold their shape better than a circular bag. The biggest drawback to 4-panel bags is the large amount of stitching required to keep the bag together. This can allow for more areas of the bag prone to failure. However, 4-panel bags are ideal for storage due to the way they hold their shape when filled.
Baffle construction

Baffle jumbo bags are normally constructed with U-panel, 4 panels or Tubular shape structure. It has four panels on each corner inside the bags to keep the bags form-fit after filled with products.
This construction can prevent bags bulging when loading into containers. Regarding to food grade bags packaging, we can provide food grade baffle liners inside the outer bulk bags which can also
completely instead of the baffle struction for usage.
